Vision Based Inspection
The Power of Vision-Based Solutions in Manufacturing by Prescient Technologies
Features Of The EMIS
Features Of The EMIS
Web-based Platform
Our Digital Logbook is accessible anytime, anywhere. Whether you prefer on- premises or cloud deployment, our platform provides the flexibility to suitHighlighting how Digital Thread saves time and resources by eliminating manual data entry and transfer, allowing employees to focus on more value-added tasks your specific needs.
Customizable Checklists
Tailor your checklists to fit your unique requirements. With our platform, you can easily create and configure checklists, define the order of checklist items, and provide additional instructions for each step.
Benefits of EMIS
Digital Logbook Operation Rules
Functional Administrator
- Defines production lines and workshops
- Defines systems users and roles
- Configures different masters and checklists
Operator
- Views schedule
- Files checklist
- Views filled checklist
Line Incharge
- Approves filled check by operator
- Files checklist for production lines
- Monitors summary and reports
- Defines checklist-schedule for workstations
Process Incharge
- Configures different masters and checklist.
- Defines checklist-schedules.
- Files checklist for plant if applicable.
- Monitors reports and expectations from filled checklist.
Digital Logbook Implementation
EMIS Implementation
Our Services
Our Services
Part Segregation
Utilise our Intelligent Sensing Technology Platform for precise part segregation. Employ advanced sensors such as CCTV, Laser Scanners, GPS, BLE, and UWB. Achieve streamlined operations, reduced waste, and enhanced quality control.
Defect Detection
Leverage our Intelligent Sensing Technology Platform for reliable defect detection. Utilise advanced sensors and real-time data analysis for accurate results. Prevent costly product recalls, reduce rework, and improve customer satisfaction.
End of Line Inspection
Ensure the highest quality standards with our comprehensive end of line inspection. Integrate our Intelligent Sensing Technology Platform for meticulous examination. Verify critical parameters, identify anomalies, and ensure regulatory compliance.
Dimension Inspection
Optimise 3D printing processes with our in-situ inspection services. Monitor and control the printing process in real-time using advanced sensors. Detect errors early, minimize material waste, and accelerate time-to-market.
Request a Quote Today
Schedule Free Consultation Today
Our Intelligent Sensing Technology Platform
Developed by Prescient Technologies to unleash the full potential of vision based inspection
Integrates advanced sensors like CCTV, Laser Scanners, GPS, BLE, and UWB
Enables real-time data collection, high accuracy, and scalable solutions
Industries We Serve
Tailored inspection solutions to meet the unique needs of different sectors.
Vision Based Inspection in Different Industries
Manufacturing
Finds surface defects, assembly errors, and misaligned parts.
Electronics
Inspects circuit boards, solder joints, and semiconductor wafers.
Automotive
Detects paint flaws, scratches, and structural issues.
Pharmaceuticals
Checks packaging, labels, and tablet quality.
Why Choose
Prescient Technologies?
-
Expertise in Engineering Process Automation
-
Successful Implementations
-
Seamless Integration and Support
-
Measurable Results
Why Choose Prescient Technologies?
Expertise and Experience
With years of industry expertise, we have a deep understanding of energy management challenges and solutions.
Cutting-Edge Technology
Our EMIS leverages the latest advancements in data analytics, machine learning, and IoT technologies to deliver optimal results.
Customized Solutions
We tailor our EMIS to fit your organization's unique requirements, ensuring a solution that aligns perfectly with your goals.
Dedicated Support
Our team is committed to your success. From implementation to ongoing support, we provide personalized assistance every step of the way.
Why Choose
Prescient Technologies
Expertise In Engineering Process Automation
Ladies she basket season age her uneasy saw. Discourse unwilling am no described dejection incommode no listening of. Before nature his parish boy.
Cyber Securitya Successful Implementations
Ladies she basket season age her uneasy saw. Discourse unwilling am no described dejection incommode no listening of. Before nature his parish boy.
Seamless Integration And Support
Ladies she basket season age her uneasy saw. Discourse unwilling am no described dejection incommode no listening of. Before nature his parish boy.
Measurable Results
Ladies she basket season age her uneasy saw. Discourse unwilling am no described dejection incommode no listening of. Before nature his parish boy.
Why Choose Prescient Technologies?
Expertise and cutting-edge technology for superior inspection services.
Elevate your quality control processes, boost productivity, and ensure customer satisfaction.
Our EMIS leverages the latest advancements in data analytics, machine learning, and IoT technologies to deliver optimal results.
Proven track record of successful projects and satisfied clients.
We tailor our EMIS to fit your organization’s unique requirements, ensuring a solution that aligns perfectly with your goals.
Vision-based inspection solutions that enhance efficiency and ensure superior product quality while reducing costs.
We tailor our EMIS to fit your organization’s unique requirements, ensuring a solution that aligns perfectly with your goals.
Dedicated Support
Our team is committed to your success. From implementation to ongoing support, we provide personalized assistance every step of the way.
What is vision based inspection ?
vision based inspection refers to the process of conducting thorough assessments and examinations in industrial settings to ensure quality control, detect defects, and maintain compliance with industry standards.
Why is vision based inspection important?
vision based inspection is crucial for identifying and addressing potential issues early in the production cycle, ensuring the delivery of high-quality products, minimizing rework, reducing waste, and enhancing customer satisfaction.
What types of services does Prescient Technologies offer for Industry Inspection?
Prescient Technologies provides a range of services, including part segregation, defect detection, end of line inspection, and in-situ inspection for 3D printing processes, all powered by our Intelligent Sensing Technology Platform.
What is the Intelligent Sensing Technology Platform?
The Intelligent Sensing Technology Platform developed by Prescient Technologies integrates advanced sensors such as CCTV, Laser Scanners, GPS, BLE, and UWB to collect real-time data and enable precise inspection in industrial settings.
How does part segregation benefit industrial processes?
Part segregation ensures the proper separation and categorization of components, minimizing errors and improving efficiency in manufacturing, assembly, and quality control processes.
How does defect detection contribute to quality control?
Defect detection allows for the identification and elimination of product imperfections, ensuring that only high-quality items are delivered to customers, reducing the risk of recalls and enhancing brand reputation.
What are the advantages of end of line inspection?
End of line inspection provides a final quality check before products are released to the market, minimizing the risk of delivering faulty items, maintaining compliance with regulations, and safeguarding customer satisfaction.
How does in-situ inspection benefit 3D printing processes?
In-situ inspection for 3D printing enables real-time monitoring and control, ensuring the quality and integrity of printed objects, reducing material waste, and accelerating the time-to-market for innovative products.
Which industries can benefit from Prescient Technologies' Industry Inspection services?
Prescient Technologies serves a wide range of industries, including automotive, aerospace, electronics, manufacturing, and more, tailoring inspection solutions to meet the specific needs of each sector.
How can I get started with Prescient Technologies for Industry Inspection services?
To get started, simply reach out to our team by contacting us via phone or email. We'll be happy to discuss your specific requirements, provide personalized solutions, and guide you through the process.
POPULAR NEWS
Featured Posts
Why Teamcenter Implementation Matters Today
In the rapidly evolving manufacturing and engineering environment, executing a proper Teamcenter implementation can mean the difference between fragmented data silos and seamless, collaborative workflows. As product complexity rises, companies must unify CAD, BOM, change management, and systems like ERP. A well-executed Teamcenter implementation becomes the backbone of innovation, enabling higher quality, faster time to market, and better control over the product lifecycle. This guide walks through the practical blueprint from greenfield planning to a stable go-live, with best practices and real-world insight for engineering leads, IT heads, and PLM champions. Setting the Stage: Planning Your Teamcenter Implementation Define Clear Objectives & Use Cases Begin by documenting the business challenges you intend to solve with Teamcenter. Do you want to: Clear objectives enable you to prioritize modules and keep implementation scope manageable. Secure Leadership Sponsorship & Governance Any PLM project risks stalling without visible executive support. Ensure your steering committee includes department heads from engineering, manufacturing, IT, and quality. Establish decision authorities, escalation paths, and success metrics. Conduct Current State Assessment & Gap Analysis Map existing tools, manual processes, spreadsheets, and data models. Capture how file sharing, CAD vaulting, BOM reconciliation, and change approvals currently operate. This “as-is” map allows you to spot gaps and target what to address in your Teamcenter implementation. Define Go-Live Scope (MVP Approach) Resist the temptation to deploy every feature at once. Define your MVP (minimum viable product) — e.g. CAD integration + revision control + change management for one product line. Defer optional modules (supplier portal, advanced analytics) for future releases. Architecture, Environment & Integration Planning Decide whether you will host on-premises, cloud, or hybrid. Plan server sizing, database architecture, network bandwidth, and disaster recovery.Also design integration touchpoints: CAD systems (e.g. NX, Creo, SolidWorks), ERP, MES, and other enterprise systems. Map data flow, API or middleware layers, and designate where transformations or validations occur. Design & Configuration Phase: Building Your Core System Data Model & Naming Conventions Create a robust data model: item, revision, dataset, classification, attributes, and relationships. Define standardized attribute templates and naming rules. This becomes the foundation of consistency across your Teamcenter implementation. Workflow & Process Definition Design your change process: CR (Change Request) → CA (Change Action) → ECO (Engineering Change Order). Include approval loops, notifications, escalation rules, and integration with change history. Before automating, validate process logic with domain experts. Role-Based Access & UI Configuration Configure roles, privileges, and UI views. Each user group (design, manufacturing, QA, procurement) should see a tailored interface. This ensures usability and reduces load on average users. Integration & Customization Develop connectors, web services, or scripts for data exchange with ERP, CAD, or PLM-adjacent tools. Use configuration first; minimize heavy customizations. Too much customization increases maintenance burden and upgrade risk. Expertia+1 Data Migration & Cleansing Legacy data migration is often underestimated. Clean duplicates, correct attribute inconsistencies, remove obsolete records. Transform data to match your new model, then load it in test environments. Validate integrity. cmscomputer.in+1 Prototype & User Validation Run pilot examples or sample projects to validate design choices. Let key users test workflows early, capture feedback, and iterate before finalizing configuration. Security & Performance Checks Set up authentication, role validation, encryption, and audit trails. Conduct load & stress tests to simulate real user usage. If using cloud (e.g. Teamcenter X), leverage built-in security best practices. Siemens Blog Network Testing, Pilots & Training Phase Functional & Integration Testing Validate each module in isolation (change, BOM, document management). Then run full flows involving CAD to BOM to ERP sync. Confirm data consistency and transaction integrity. User Acceptance Testing (UAT) Select superusers or domain leads from each discipline to execute real scenarios. Collect defects, iterate, and revalidate. This gives confidence before full go-live. Pilot Go-Live Deploy to a controlled product line or department. Monitor usage, gather real feedback, and fix issues before scaling. This pilot acts as a final rehearsal for full rollout. Training & Documentation Provide role-based training — classroom, hands-on labs, quick reference guides. Create knowledge bases for users (FAQs, videos, how-to). Change management must be active: communicate benefits, collect feedback, reward adoption. Go-Live, Stabilization & Continuous Improvement Final Cutover & Production Launch Freeze legacy systems, perform delta data migration, and move to production. Ensure that backup and rollback plans are ready. Hypercare & Support Desk Maintain a dedicated support team post go-live. Track bugs, issues, user requests, and system performance. Provide quick resolution to maintain confidence. Performance Tuning & Monitoring Based on real usage, fine-tune caching, queries, indexing, background jobs, and database settings. Use dashboards to monitor system health and bottlenecks. Drive User Adoption & Change Culture Post-go-live, ensure adoption by measuring user logins, completed tasks, feedback surveys, and missed processes. Reward power users, identify champions, keep training active. Roadmap for Next Releases Set vision for upcoming modules: supplier portal, analytics, mobile access, PLM extensions. Prioritize enhancements based on user feedback and ROI. Key Challenges & How to Mitigate Them Why Prescient Technologies Is the Right Partner for Your Teamcenter Implementation Talk to our experts at Prescient Technologies to plan your next Teamcenter implementation with confidence.
Read More
PLM Customization Guide: BMIDE, Handlers, and UI Extensions (With Teamcenter Examples)
You already use a PLM system perhaps Teamcenter but your out-of-box setup feels rigid. Your business processes evolve, and demands for domain-specific logic, custom validation, or tailored user interfaces grow louder. You ask: How do I implement custom behaviors in PLM without breaking upgrades? That’s where PLM customization becomes essential. It helps you adapt your system (e.g. Teamcenter) with new data models, business rules, and UI components without rewriting base code. In this guide, you’ll walk through three core levers of PLM customization: BMIDE, Handlers / Extensions, and UI Extensions, all illustrated via Teamcenter examples. By the end, you’ll understand how to structure safe, upgrade-friendly customizations and choose the right approach per use case. 1. BMIDE (Business Modeler IDE) – The Foundation of Data Model Customization BMIDE is Siemens’ tool for defining or extending the data schema in Teamcenter. You use BMIDE to create new business objects, properties, list-of-values (LOVs), rules, and relationships that map to your organization’s domain. Example: Suppose you need a custom status field in your “Product Revision” object with domain-specific validation. You’d use BMIDE to add the property, attach a rule (e.g. valid transitions), and optionally write a custom handler or rule extension to enforce it. Tips & best practices: 2. Handlers & Extensions – Injecting Custom Logic A powerful dimension of PLM customization is event-driven logic triggering code when certain operations occur (create, revise, delete, check-in, etc.). In Teamcenter, these are often realized via handlers or rule extensions. int L4_register_handlers(METHOD_message_t *msg, va_list args) { EPM_register_rule_handler(“My_RuleHandler”, “MyRule”, (EPM_rule_handler_t)MyRuleHandler); EPM_register_action_handler(“My_ActionHandler”, “MyAction”, (EPM_action_handler_t)MyActionHandler); return 0;} Example: You want a custom check when a “Change Order” is being released. You attach a “Pre-action” extension on the “Release Change Order” operation. Your handler code verifies compliance with special business logic and aborts if not satisfied. UI / RAC Handlers: For client side (Rich Client / RAC) extensions, the “handlers” extension point can be used. You define control commands, then handler classes that execute on user interaction (e.g. menu clicks) in the client UI. Key considerations: 3. UI Extensions – Customizing the User Experience Because end users care about usability, you often need to adapt UI: forms, panels, dashboards, menus, etc. In Teamcenter, UI customization can happen in: Example: Suppose you need a custom tab in the “Item Revision” form that shows supplier metrics (pulled via an external service). In Active Workspace UI extension, you embed a custom widget that fetches supplier data via SOA or REST and displays it inline. Best practices: When you layer PLM customization, follow this structure: This separation helps maintain modularity, eases troubleshooting, and ensures upgrade tolerance. Many teams adopt a feature-based packaging model: each customization (e.g. “SupplierMetrics”) has its BMIDE template, handlers, UI parts, and integration code in a single package. Also, always keep future upgrades in mind. Avoid modifications to OOTB artifacts. Use hooks, extension points, and template layering. You’ve now seen how the three pillars BMIDE, Handlers, and UI Extensions form the foundation of PLM customization. But why trust this approach? At Prescient Technologies, our PLM customization services are built around these principles. We partner with clients to scope, design, implement, and support robust customizations covering BMIDE modeling, handler logic, UI extension, and integration with CAD, ERP, or IoT systems.
Read More
How PLM Implementation Connectors Simplify Complex Engineering Workflows
Engineering Teams Are Drowning in System Silos Have you ever spent hours just finding the right version of a design file? You’re not alone. As products become more complex, engineering teams often juggle disconnected tools like CAD, ERP, MES, and PLM. Managing data across these platforms without a unified flow leads to version control issues, duplicated efforts, and delays. A McKinsey report highlights that engineers spend up to 40% of their time searching for project data instead of solving engineering problems. This is where intelligent PLM implementation connectors come in they don’t just link software. They streamline chaos into clarity. The Real Cost of Disconnected Engineering Systems When systems don’t talk to each other, it creates invisible bottlenecks that hurt your business. Here’s how: According to Lucent Innovation, manufacturing companies can lose 12–15% of productivity annually due to poor data integration across platforms. The frustration? These are smart people working in a broken system. Not because the tools are bad, but because they’re not connected in the right way. What Are PLM Connectors and Why Should You Care? A PLM connector is like a translator between your critical systems CAD, ERP, MES, CRM, and more. It makes sure every piece of product information flows seamlessly and accurately across your organisation. Think of it like this: This isn’t automation for the sake of it. It’s smart data management that reduces engineering errors, accelerates workflows, and keeps teams in sync. How PLM Connectors Simplify Complex Workflows 1. Bridge Between Design and Manufacturing Design changes often don’t reach manufacturing on time. With real-time engineering collaboration using connectors, manufacturing gets automatic updates from PLM systems preventing costly mistakes on the shop floor. 2. Accelerated Product Lifecycle Management Setup PLM connectors enable a faster and more dependable product lifecycle management setup by avoiding manual configurations between tools. This speeds up implementation and keeps product data consistent across departments. 3. Improved Cross-Team Collaboration Sales, service, quality, and engineering all view the same product records. No more emailing spreadsheets or misaligned file versions. Everyone works with the most up-to-date information. 4. Supports Cloud-Based Scalability Many companies are moving toward cloud-based PLM integration. Connectors simplify this shift by ensuring legacy systems and modern cloud tools still communicate effectively. 5. Paves the Way for AI in Engineering AI applications in manufacturing like predictive design and anomaly detection rely on clean, connected data. AI in PLM for manufacturing only works when connectors break the silos and enable smart algorithms to see the full picture. When Should You Use a PLM Connector? You should consider it if: Prescient Technologies recommends PLM connectors during the early stages of implementation. This makes multi-system PLM integration smoother, cheaper, and less prone to rework. Prescient Technologies’ PLM Connectors: What Makes Them Different? Prescient’s connectors are built with over two decades of CAD/PLM software expertise. Unlike generic integration tools, these are: The connectors seamlessly integrate with other Prescient products like factoryCONNECT, machineCONNECT, and powerCONNECT, allowing full digital factory visibility. “Digital engineering needs digital connections. Without them, you’re just automating chaos.” – Engineering Tech Council, 2024 TechNewsWorld Report Key Takeaways Prescient’s custom connectors are built for real-time engineering collaboration and enterprise scalability. Engineering teams waste time navigating disconnected systems. PLM connectors bridge gaps between CAD, ERP, MES, and more. They speed up PLM implementation, improve accuracy, and reduce manual rework. These tools enable cloud-based PLM integration and support future-ready AI use cases.
Read MoreFeatured Posts
