Automating stamping die design

Client Requirement

An automotive manufacturer wanted to automate the process of stamping die design on NX for checking & eliminating any manufacturability issues. The existing process was a mix of best practices for manufacturability and standardization. The process is iterative to eliminate any manufacturability issues.

The Challenges

  • Automate the process for pressure die casting die design
  • CAD add-on to create the die surfaces and check manufacturability issue
  • In case of detected issues, the design geometries are adapted in terms of clearances
Two Dimensional Offset For Edm Electrode Challenges And Solutions
Two Dimensional Offset For Edm Electrode Challenges And Solutions

The Solution

  • Parametric models for standard components
  • A mix of automation and manual steps for die cavity
  • Automatic assembly of standard & custom components

The Result

  • Speed up the die design process by a factor of 3
  • Fewer errors reduce pre-manufacturing checking

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